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Liquid Oral Plant / Syrup or Suspension Plant

We design, manufacture and install quality Liquid Oral Plant (Syrups & Suspensions) as per custom requirements according to cGMP guidelines.

Pura-Sys Pharma Pvt. Ltd. provides the latest technology in Liquid Processing Solutions in Semi-Auto or completely automated plant with SCADA SYSTEM compliance to CFR -21 Part 11.

It consists of

  • Vacuum Transfer system for sugar.
  • Sugar melting vessel.
  • Coarse Filtration unit for sugar filtration
  • Manufacturing vessel
  • Zero hold up filter press (Optional)
  • Online Homogenizer for suspension batches
  • Storage Vessel
  • Interconnecting pipeline
  • Transfer pumps
  • Integrated control panel
  • Working Platform

Capacity from 500 Liters upto 10,000 Liters :-

  • Sugar Charging Done Under Vacuum (Complete untouched Process). All transfers done under Vacuum.
  • Can be equipped with CIP & SIP facility and Load Cell for online weighing. (optional)
  • PLC Based control panel (optional)
  • All Contact Parts Made Out Of SS 316/304 (cGMP Model). All pipelines are electro-polish from inside.
  • All pipes, pipe fittings and valves are of SS304/SS316(as desired).
  • Inline filters to ensure filtration. Bucket filter and sparkler filter press provided (If required).
  • Inline Homogenizer/Basket Filters can also be provided. The gaskets used are of silicon (food grade).
  • All material transfers is done by vacuum or by transfer pumps.

We can offer you the complete plant comprising:

  • Design and detailed Engineering with Equipments & Piping Layout.
  • Sugar and Glucose Transfer System (bottom entry agitation for Sugar Dissolving & Manufacturing Tanks) with capacity & vessels ranging as per customers requirements.
  • On-line or Built-in Homogenizer as per requirements with efficient filtration system for clear / suspension syrups.
  • Agitated or Non-Agitated Storage Vessels for the Filling line with change over Panels.
  • Inbuilt CIP System for cleaning & sanitization of the system
  • SS Operational platform with checkers plate as base with Stair & Railing.
  • Load Cell for level measurement & necessary automation.
  • Sterile piping; with automated vales throughout the system.
  • CFR -21 Part 11 as an optional features.
  • System Qualification Documents like DQ, FAT, IQ & OQ Protocols
  • Manufacturing facility backed with professionals for design; fabrication and Erection & Commissioning.
  • Prompt After Sales Services.
  • cGMP characteristics of the equipments & piping system like crevices & dead leg free design, 0.5µ ra finish from inside ; complete drain ability; Non– Contact MoC -304 out side matt finish to 0.8 ra; completely suitable for in- line CIP & Sanitization with complete flush bottom design.

Applications:

  • Cough Syrups
  • Drop Solutions
  • Expectorants
  • Antacid Suspensions

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